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TITLE 326 AIR POLLUTION CONTROL BOARD

Final Rule
LSA Document #09-476(F)

DIGEST

Amends 326 IAC 6.8-2-8 and 326 IAC 7-4.1-5 concerning the particulate matter and sulfur dioxide emission limitations at Cargill, Incorporated (Cargill) in Hammond, Indiana. Effective 30 days after filing with the Publisher.


HISTORY
First Notice of Comment Period: July 1, 2009, Indiana Register (DIN: 20090701-IR-326090476FNA).
Second Notice of Comment Period: December 23, 2009, Indiana Register (DIN: 20091223-IR-326090476SNA).
Notice of First Hearing: December 23, 2009, Indiana Register (DIN: 20091223-IR-326090476PHA).
Date of First Hearing: April 13, 2010.
Proposed Rule: April 28, 2010, Indiana Register (DIN: 20100428-IR-326090476PRA).
Notice of Second Hearing: April 28, 2010, Indiana Register (DIN: 20100428-IR-326090476PHA).
Date of Second Hearing: September 1, 2010.


SECTION 1. 326 IAC 6.8-2-8 IS AMENDED TO READ AS FOLLOWS:

326 IAC 6.8-2-8 Cargill, Inc.

Authority: IC 13-14-8; IC 13-17-3-4; IC 13-17-3-11
Affected: IC 13-15; IC 13-17


Sec. 8. (a) Cargill, Inc., in Lake County, source identification number 00203, shall meet the following emission limits:
    Emission Limits 
Source  Stack Number  lbs/hr  gr/dscf 
Stack serving boiler numbers 6 and 7  10-03-U-P and 10-04-U  30.3   
Stack serving boiler numbers 8 and 10  10-05-U-P and 10-06-U  22.7   
Corn syrup solids dust collection system number 2  18-03-R-P 18-03-R  0.30  0.01 
Receiver for first stage germ dryer  21A-01-G  0.12  0.015 
First stage germ dryer exhaust  21A-02-G  0.67  0.01 
Corn screening system  30-16-G  0.06  0.01 
Corn receiving and storage-bin vent #5  33-01-G  0.171  0.02 
Corn receiving and storage-bin vent #6  33-02-G  0.171  0.02 
Corn cleaner  33-03-G  0.21  0.01 
Batch scale hopper #1  34-01-S  0.04  0.01 
Dextrin starch reactor #1  34-02-S  0.180  0.01 
Dextrin starch cooler #1  34-03-S  0.042  0.01 
Surge hopper #1  34-05-S  0.11  0.01 
Dextrin feed hoppers: 1 and 2 (System 1)  34-06-S and 34-07-S  0.030  0.01 
Dextrin starch cooler  34B-01-S  0.042  0.01 
Surge hopper #2  34B-03-S  0.114  0.01 
Dextrin starch reactor #2  34B-04-S  0.179  0.01 
Dextrin feed hoppers: 3 and 4 (System 2)  34B-05-S and 34B-06-S  0.030  0.01 
Batch scale hopper No. 2  34B-13-S  0.067  0.01 
Dextrin bulk loading equipment  48-09-S  0.26  0.01 
Receiver for second stage germ dryer  51A-01-G  0.19  0.02 
Second stage germ dryer exhaust  51A-02-G  1.01  0.015 
Starch milling system number 1  59-01-S  0.43  0.01 
Starch milling system number 2  59-02-S  0.43  0.01 
Starch ring dryer number 2  59-03-S  3.50  0.006 
Fiber drying equipment  89-01-G  4.50  0.01 
Rotary feed dryer  89-03-G  4.5  0.03 
Dried corn syrup conveying system, frodex  93-04-W  0.069  0.01 
Corn syrup solids conveyor equipment  93-05-W  0.066  0.01 
Frodex semibulk packing system, building 93  93-08-W  0.083  0.01 
Each stack serving bag dump numbers 1 and 2  93-09-W and 93-10-W  0.10  0.01 
Starch bulk loading  93-14-W  0.273  0.01 
Starch vacuum clean-up system  93-15-W  0.021  0.01 
Starch mixing and bagging system #1  93-16-W  0.130  0.01 
Starch mixing and bagging system #2  93-17-W  0.264  0.01 
New corn syrup spray dryer cooler system number 3 (SIP #2)  100-01-R  4.96  0.015 
#4 corn syrup spray dryer  100-03-R  4.2  0.01 
Carbon regeneration furnace #2  104-01-R  0.728  0.015 
Soda ash tank  104-02-R  0.154  0.02 
Filter aid hopper  104-03-R  0.044  0.02 
Sodium bisulfate bag dump  104-05-R  0.080  0.02 
Each stack serving bulk corn starch storage bin numbers 20 through 36 (five (5) stacks may operate at one (1) time)  120-01-S to 120-17-S  0.56  0.01 
Gluten dryer system  121-01-G  3.0  0.03 
Waxy feed drum dryer scrubber  124-01-G  11.12  0.03 
Waxy feed milling equipment  124-22-G  0.051  0.01 
Germ dryer/cooler  124A-01-G  1.852  0.02 
Starch ring dryer number 3  125-01-S  3.50  0.006 
Waxy bulk cornstarch storage bins numbers 95 through 98 (only one (1) may operate at a time)  126-01-S to 126-04-S  0.16  0.01 
BCD dryer, building 127  127-01-B  0.57  0.01 
#1 and #2 vacuum cleaner system  127-21-B and 127-22-B  0.031  0.01 
#1 and #2 BCD storage hopper alternate carbohydrate storage bins  127-23-B and 127-24-B 127-28-B and 127-29-B  0.18  0.01 
BCD Alternate carbohydrate mill feeder hopper  127-25-B 127-30-B  0.028  0.01 
Special starch process with starch dryer number 4, building 128  128-01-S  3.5  0.01 
Four products blending systems, building 93  130-01-S-P 130-01-S to 130-04-S  0.42  0.01 
Dextrin blender  130-05-S  0.248  0.01 
Corn receiving and storage-bin vent #1 and #2  140-01-G and 140-02-G  0.343  0.02 
Corn receiving and storage-bin vent #3 and #4  140-03-G and 140-04-G  0.343  0.02 
Corn dump pit  140-05-G  1.286  0.01 
Gravity take-up conveyor system  140-06-G  0.154  0.01 
Corn elevator conveying  140-07-G  0.086  0.01 

(b) Boiler number 1 and boiler number 2 shall fire natural gas only.
(Air Pollution Control Board; 326 IAC 6.8-2-8; filed Aug 10, 2005, 1:00 p.m.: 28 IR 3509; filed Jan 23, 2008, 1:44 p.m.: 20080220-IR-326040279FRA; filed Oct 20, 2010, 9:02 a.m.: 20101117-IR-326090476FRA)


SECTION 2. 326 IAC 7-4.1-5 IS AMENDED TO READ AS FOLLOWS:

326 IAC 7-4.1-5 Cargill, Inc. sulfur dioxide emission limitations

Authority: IC 13-14-8; IC 13-17-3-4; IC 13-17-3-11
Affected: IC 13-15; IC 13-17


Sec. 5. (a) Cargill, Inc., Source Identification Number 00203, shall comply with the sulfur dioxide emission limits in pounds per million British thermal units (MMBtu) and pounds per hour as follows:
(1) Boilers 6, 7, 8, and 10 shall be limited to one and four thousand three hundred seventy-five ten-thousandths (1.4375) pounds per MMBtu and five hundred eighty-four (584) pounds per hour for all four (4) boilers.
(2) By one (1) year from the effective date of this rule, other emissions units shall be limited as follows:
Emissions Unit Description  Emissions Unit Identification  Emission Limit lbs/hour 
(A) (1) Gluten Dryer System  121-01-G  9.13 0.68 
(B) Waxy Feed Drum Dryer  124-01  2.28 
(C) (2) Fiber Dryer and Drying Equipment  89-01-G  9.13 3.95 
(D) Rotary Feed Dryer  89-03  6.85 
(E) Germ Dryer 1st Stage  21-A-02  1.14 
(F) Germ Dryer 2nd Stage  51-A-02  1.14 
(G) (3) Germ Dryer  124-A-01  9.13 0.77 
(H) (4) Carbon Regen Furnace  104-01-R  4.57 0.11 
(I) (5) Biogas Flare  800-04-E  9.13 

(b) Cargill, Inc. shall
(1) maintain records of average sulfur content, fuel oil usage, and boiler operating load for each hour in which any boiler operates on fuel oil;
(2) submit a report to the department within thirty (30) days after the end of each calendar quarter containing the records listed in subdivision (1) and a calculation of the total sulfur dioxide emissions from Boilers 6, 7, 8, and 10 for each hour; and
(3) submit a quarterly report of the twelve (12) month rolling total of all sulfur dioxide emissions in tons per year.
(Air Pollution Control Board; 326 IAC 7-4.1-5; filed May 25, 2005, 10:50 a.m.: 28 IR 2956; filed Oct 20, 2010, 9:02 a.m.: 20101117-IR-326090476FRA)


LSA Document #09-476(F)
Proposed Rule: 20100428-IR-326090476PRA
Hearing Held: September 1, 2010
Approved by Attorney General: October 15, 2010
Approved by Governor: October 18, 2010
Filed with Publisher: October 20, 2010, 9:02 a.m.
Documents Incorporated by Reference: None Received by Publisher
Small Business Regulatory Coordinator: Alison Beumer, IDEM Compliance and Technical Assistance Program - OPPTA, MC 60-04 IGCS W041, 100 North Senate Avenue, Indianapolis, IN 46204-2251, (317) 232-8172 or (800) 988-7901, ctap@idem.in.gov
Small Business Assistance Program Ombudsman: Brad Baughn, IDEM Small Business Assistance Program Ombudsman, MC 50-01 IGCN 1307, 100 North Senate Avenue, Indianapolis, IN 46204-2251, (317) 234-3386, bbaughn@idem.in.gov

Posted: 11/17/2010 by Legislative Services Agency

DIN: 20101117-IR-326090476FRA
Composed: Apr 29,2024 6:59:54PM EDT
A PDF version of this document.